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Custom Fermentation

The Commercialization of Microbial Solutions

As a Bacillus manufacturer, we work to grow our partners’ pure single-strain Bacillus cultures and scale the process so that they receive exactly what they need. Our success in the commercialization of microbial solutions comes from our trusted process and our commitment to quality and partnership, so that the transition from concept to commercial is not just a possibility, but a proven outcome. The Growth of Bacillus At the heart of our success is a deep understanding of microbials and their potential in multiple applications. The initial step in our process is optimizing the Bacillus culture for maximum growth. We measure a strain’s growth in a variety of media, ultimately landing on the one best suited for highest yield and setting the stage for success throughout the rest of the commercialization process. A Partnership for Progress At MDG, we put our partners first. When we grow your Bacillus culture, we work closely with you to refine and improve processes to ensure you’re receiving the strain and yield you’re aiming for. To make your journey to market successful, an active and involved partnership is key. We’ve seen this collaborative effort lead to efficiency and proven marketplace success for our customers. Custom […]

News

MDG at the IWA World Water Congress & Exhibition 2024

Every year, we participate in trade shows and exhibitions around the globe, showcasing our innovative microbial solutions in the wastewater industry. In 2024, we attended the International Water Association (IWA) World Water Congress & Exhibition in Toronto, Canada. This event offered us a platform to present our Bacillus strains, which are on the Canadian Domestic Substance List (DSL), highlighting the compliance and suitability for use in Canadian water management and environmental applications. About the IWA World Water Congress & Exhibition The IWA World Water Congress & Exhibition is a premier global event focused on water management and sustainability. The event gathers experts, decision-makers, and innovators to discuss solutions for water-related challenges. Our Role MDG partners with distributors and manufacturers in the wastewater treatment market to help them increase their sales and take their businesses to new heights with our unique Biotifx® platform. Focusing on bioaugmentation treatment, we offer our partners the education, tools, and hands-on support they need to succeed across applications. At IWA in 2024, we connected with industry leaders, explored new collaborations, and promoted our sustainable microbial solutions tailored for diverse industrial and environmental needs. For more information on MDG and our services, contact us to get in […]

Custom Fermentation

The Benefits of Fermentation Redundancy

At MDG, we follow a Trusted Process for microbial contract manufacturing. However, equipment breakages, electrical outages, and other issues can occasionally hinder that process. Setbacks are an unfortunate reality of complicated workflows like microbial strain scale-up, but we’re prepared for the unexpected. By focusing on redundancy and contingency planning, we can continue to deliver your product on time and to your specifications, despite any production hiccups. Our Redundancy Measures Redundancy at MDG focuses heavily on equipment—if one piece breaks, we can continue to move forward while fixing the problem. Our expansion added more equipment and production space to our redundancy efforts, meaning that across our three locations, we have multiple: Fermentation tanks Centrifuges Dryers Production freezers Generators, boilers, and air compressors Sterilizers                    In addition to a plethora of equipment, we also ensure that spare parts are in stock so our maintenance team can quickly swap them in when something breaks. This enables us to get the affected equipment back up and running faster, returning to our regular production routine. Another important part of redundancy is having multiple locations for culture collection/production and storage. These elements are housed in separate buildings, or […]

Custom Fermentation

The Expanding Bacillus Market

As a follow up to the article “The Key Drivers Behind MDG’s Current Expansion,” I’d like to take this opportunity to talk more extensively about the expanding Bacillus market. Previously, I eluded that many of the current market opportunities were due to the increased demand across multiple industries. In particular, the following four main areas are what prompted Microbial Discovery Group’s (MDG) fermentation expansion: Antibiotic alternatives Human probiotics usage Continued Growth in the Biopesticide and Biofertilizer Industries Emerging markets Antibiotic Alternatives Due to the numerous consequences involved with their usage, recent regulations and consumer pressures have prompted a reduction in antibiotic use on animals. Meat and poultry companies across the globe recognize the consumers’ desire for safe products that feed themselves and their families. This has resulted in the industry taking a hard look into environmentally friendly methods that improve gut health, as well as improve feed conversion. Acidifiers, yeast feed additives, Lactobacillus and Bacillus have all benefited greatly from the reduction of antibiotic usage. Domestically, the poultry industry has lead the charge on antibiotic reductions and have put pressure on the swine, dairy and beef markets to follow suit. With the popularity of antibiotic alternatives in animal feed on the rise, we have seen a rapid increase […]

Landfill

Landfill Treatment Product Exploration: Comparing the Benefits of Bacteria and Enzymes in Biological Waste Treatment

With our growing population, it has become increasingly important to improve upon and advance current waste management technologies. In industrial and consumer markets, biological products are often selected as an environmentally-friendly, energy-efficient option. These have the capabilities of removing both chemical and biological contaminants, as well as accelerating the breakdown of other types of substrates. Products including both microbial inoculants and enzyme concentrates are commonly used in a variety of industrial and household applications. For example, because of their ability to remove unwanted organic matter build up and removal of biofilms, these kinds of products are currently being sold for drain and grease trap applications. In the landfill and waste management industry, both enzymes and bacteria can be used to break down complex waste particles and improve soil/water quality. However, the ways in which enzymes and bacteria work are significantly different. Using cutting edge techniques, Microbial Discovery Group (MDG) is researching both enzyme and microbial degradation to optimize approaches to break down plastic bags in landfills. Enzymes: Fast and Highly Specific Enzymes are non-living proteins produced by organisms such as bacteria, fungi, plants and higher life forms. These proteins help catalyze chemical reactions, working in conjunction with substrates. Enzymes function […]

Custom Fermentation

How You Count Really Counts (Part I)

If you are attempting to ship your Bacillus powder products internationally to certain countries, your product may be sent for a third party plate count prior to approval. It is very important that you understand which plating method will be used to enumerate the product. If you don’t understand the method and the weaknesses of each method as it relates to Bacillus spores, you may have a surprise coming. The truth is; there is no standard method for plating high count Bacillus powders. Because there is no standard method for plating Bacillus powders, most labs will attempt to use a plate count method for plating water or wastewater. These types of methods will hang you out to dry pretty quickly as they just aren’t meant for your types of products.Here are some of the key concerns you will need to navigate along the way. Certified laboratory: Often, you will hear that customers sent your product to a certified laboratory. When I hear that a “certified lab” provided plating results, I always ask in which areas are they certified?  Their answer will often be your first clue that they may not be using the right procedure for your product.  Most often they are a certified drinking water laboratory or have wastewater […]

Industry Reflections

News

What is bioaugmentation?

At MDG, we continue to discover all the possibilities to treat wastewater with Bacillus. Through years of research and development, we’ve found that bioaugmentation is the answer for wastewater treatment. Bioaugmentation is the process of adding scientifically selected organisms to a microbial community to enhance that community. The term bioaugmentation is often used to describe biological processes in wastewater treatment when using Bacillus products. We work directly with distributors in the wastewater treatment market to deliver ready-to-use solutions on a global scale.     Why are bioaugmentation products used? Not every species and strain of bacteria are good at everything. Bioaugmentation products are used when you want to improve an aspect of an environment biologically (i.e., eliminate foul odors, digest wastewater sludge, etc.). While the existing community of bacteria are good at certain things, when we introduce specific strains that are better than others, we can make the entire population more efficient. For example, in wastewater treatment, while the existing community may be good at breaking down specific substrates, the addition of Bacillus increases the ability to break down compounds with enzymes. This process allows the whole community to digest more efficiently.  Bacillus has been shown to significantly reduce fats, oils, grease (FOG), sludge, odors, carbon oxygen […]

Custom Fermentation

50+ Strains: Why We Supply

  Part of what is driving Microbial Discovery Group’s (MDG) current expansion is our desire to produce 50+ strains. Why do we want to be a Bacillus company that produces 50+ strains? Essentially, to offer the best service and products for our customers. Below are the three main reasons why our drive to produce 50+ strains is fueling our expansion. MDG’s belief in multi-strain product offerings The current Bacillus strain renaissance Competitive advantage MDG’s belief in multi-strain product offerings At MDG, we like adding multiple strains to our products. With the vast array of strains in our library, it is difficult to only put one or two of them in our wastewater, bioremediation, janitorial, sanitation, or landfill products. We like making 6-7 strain products, with each strain being complementary to the other rather than copies of one another. We do this to ensure the success of our products. For example, when these strains hit a wastewater lagoon, who knows what substrates, temperatures, oxygen, and pH conditions they will find. You must be prepared with a broad and complementary team of strains. Because of this, we need the ability to grow a lot of different strains. The expansion was necessary to ensure our ability to […]

Industrial and Institutional

The Importance of Maintaining Synthetic Grass

The rising demand for artificial grass and turf has led to thousands of installations across America, with over a thousand more being added annually.² Schools, municipalities, and businesses are increasingly adopting artificial grass and turf as a sustainable solution. However, it is common for unwanted contaminants and odors to accumulate on artificial grass and turf from various sources such as oil and grease from vehicles and equipment, debris, waste from animals, and more. Regardless of the type of activity occurring, owners want to ensure their artificial grass and turf are maintained. The importance of synthetic grass maintenance is becoming increasingly relevant to your customers in the industrial and institutional market. Artificial Grass vs Turf: What’s the Difference? “Artificial grass” and “turf” are often used interchangeably, but they have minor differences². Both names refer to different types of synthetic grass³. Typically, the pristine grass fields seen in residential or commercial landscaping applications, big club stadiums, and professional sports fields are known in the industry as artificial grass. Artificial grass has longer blades, providing a more natural appearance, and is enhanced with additional cushion or infill for falls and natural ball bounce. Artificial grass may even have shock pads for players, along […]

Industrial and Institutional

Fats, Oils and Grease: Bacillus vs. The Alternatives

What do many commercial, residential, industrial and institutional facilities all have in common? If you said a door, you’re technically correct; but for the purpose of today’s article the correct answer was Fats, Oils and Grease (FOG)! All of your customers facilities have drains, and drains are sought-after hosts for FOG. FOG commonly builds up in pre-rinse stations and dishwashers, compartment sinks, mop sinks, floor drains, floor sinks and trough drains. The accumulation of FOG can be caused by a multitude of different sources; lubricating oils, road construction, cooking, and more. Regardless of the cause, FOG causes costly problems when left untreated. With FOG as a leading cause of drain and sewer backups, a high-quality product that gets rid of fats, oils and grease should be a staple in your Industrial and Institutional product line. The infographic below illustrates the benefits of a high-quality bacteria-based treatment solution against the alternatives, the problems associated with harsh chemicals or leaving the problem untreated. MDG specializes in providing Bacillus concentrate products to manufacturers in the I&I industry. With a foundation in research and development, MDG excels in the isolation, characterization and fermentation of Bacillus. Our SporActiv™ line contains a combination of Bacillus strains […]

News

MDG: The Podcast